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LS20-100 Sullair Manual.pdf

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LS--20 100HP (75KW) Part Number 02250075--727 eSullair Corporation AIR COMPRESSOR INDUSTRIAL STANDARD AND 24KT OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3--day courses that provide hands--on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated tr
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  LS--20 100HP (75KW) Part Number 02250075--727 e Sullair Corporation AIR COMPRESSORINDUSTRIAL STANDARD AND 24KTOPERATOR’SMANUALANDPARTS LIST KEEP FORFUTUREREFERENCE  AIRCARESEMINARTRAINING Sullair Air Care Seminarsare 3--daycourses thatprovide hands--on instructionin the proper operation, maintenance and service of Sullair equipment.Individual seminars on Industrial compressors and compressor electricalsystems are presented at regular intervals throughout the year at a dedicatedtraining facility at Sullair’s corporate headquarters in Michigan City, Indiana.Instruction includes discussion of the function and installation of Sullair serviceparts, troubleshooting of the most common problems, and actual equipmentoperation. The seminars are recommended for maintenance and servicepersonnel.For detailed course outlines, schedule and cost information contact:Sullair Corporate Training Department1--888--SULLAIR or 219--879--5451 (ext. 5363)-- Or Write --Sullair Corporation3700 E. Michigan Blvd.Michigan City, IN 46360 Attn: Service Training Department  TABLE OF CONTENTS Section 1  Page SAFETY   1  1.1 GENERAL 1  1.2 PERSONAL PROTECTIVE EQUIPMENT 1  1.3 PRESSURE RELEASE 2  1.4 FIRE AND EXPLOSION 2  1.5 MOVING PARTS 2  1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS 2  1.7 TOXIC AND IRRITATING SUBSTANCES 3  1.8 ELECTRICAL SHOCK  3  1.9 LIFTING 4  1.10 ENTRAPMENT Section 2 INSTALLATION  5  2.1 MOUNTING OF COMPRESSOR PACKAGE 5  2.2 VENTILATION AND COOLING 5  2.3 SERVICE AIR PIPING 5  2.4 SHAFT COUPLING CHECK  5  2.5 FLUID LEVEL CHECK  6  2.6 MOTOR ROTATION CHECK  6  2.7 ELECTRICAL PREPARATION Section 3 SPECIFICATIONS  7  3.1 TABLE OF SPECIFICATIONS 8  3.2 LUBRICATION GUIDE -- STANDARD COMPRESSORS 8  3.3 LUBRICATION GUIDE -- 24KT COMPRESSORS 8  3.4 LUBRICATION GUIDE--OPTIONAL FLUID Section 4 SUPERVISOR IIDESCRIPTION  9  4.1 BASIC INTRODUCTION 9  4.2 KEYPAD -- ALL MODELS 9  4.3 STATUS DISPLAYS 10  4.4 LAMP INDICATORS-- ALL MODELS Section 5 COMPRESSORSYSTEMS  13  5.1 INTRODUCTION 13  5.2 DESCRIPTION OF COMPONENTS 14  5.3 SULLAIR COMPRESSOR UNIT,FUNCTIONAL DESCRIPTION 14  5.4 COMPRESSOR COOLING AND LUBRICATIONSYSTEM, FUNCTIONAL DESCRIPTION  TABLE OF CONTENTS (CONTINUED) Section 5 COMPRESSOR  Page SYSTEMS  (cont.)  14  5.5 COMPRESSOR DISCHARGE SYSTEM,FUNCTIONAL DESCRIPTION 17  5.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 22  5.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION Section 6 COMPRESSOROPERATION  23  6.1 INTRODUCTION 23  6.2 PURPOSE OF CONTROLS 24  6.3 SUPERVISOR II OPERATING PARAMETERS -- SETUP 25  6.4 DELUXE PARAMETER SETUP 25  6.5 OPERATING THE COMPRESSOR 26  6.6 PURPOSE OF CONTROLS 26  6.7 SUPERVISOR II OUTPUT RELAYS 27  6.8 MOTOR ROTATION CHECK  27  6.9 INITIAL SHUTDOWN PROCEDURE 27  6.10 SUBSEQUENT START--UP PROCEDURE 27  6.11 SHUTDOWN PROCEDURE Section 7 MAINTENANCE  29  7.1 GENERAL 29  7.2 DAILY OPERATION 29  7.3 MAINTENANCE AFTER INITIAL 50 HOURSOF OPERATION 29  7.4 MAINTENANCE EVERY 1000 HOURS OF OPERATION 29  7.5 PARTS REPLACEMENT AND ADJUSTMENTPROCEDURES 29  AIR FILTER MAINTENANCE 30  FLUIDFILTER MAINTENANCE 30  SEPARATOR ELEMENT MAINTENANCE 31  SHAFT COUPLING MAINTENANCE Section 8 TROUBLESHOOTING  33  8.1 INTRODUCTION 33  8.2 TROUBLESHOOTING 34  8.3 CALIBRATION
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